The principles and benefits
• Examples / case studies of quality related costs in a range of industries
• Prioritising projects for quality improvement from information on the cost of poor quality (COPQ)
• Dr Taguchi’s Quadratic Loss Function.
• Juran’s trilogy
The Improvement process
• Juran ‘Breakthrough’, Six Sigma process improvement and process design processes, Automotive 8D
• Application of a range of problem solving tools to suit the problem encountered
Managing improvement projects
• Establishing terms of reference
• Selection of methods for data analysis
• Selection of methods for establishing causes of problems inherent in a process
• Selection and verification of remedies
• Preparation for project results presentations.
• Graphical presentation aids such as PowerPoint, flip charts, models and data.
• Graphical presentation tools including Line graphs, Frequency distributions, Pareto diagrams, Pie charts, Scatter diagrams,
• Implementation of results
• stages of a project
• project planning
• project reviews
• Standards for project management
Lean process improvement concepts
• Lean concepts for process improvement
Managing business improvement
• Support organisation for the continual business performance improvement process including the role of Quality Councils and Steering committees.
• The role of upper management middle management and the workforce.
• Mandated and voluntary improvement teams and the suggestion scheme concept.
• Preparation, publicity, personnel selection, facilitation, monitoring and support for the improvement initiative.
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